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  • HOT RUNNER SYSTEMS
    • Thermal Gate Hot Runner System
    • Hot Runner Valve Gate System
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    • Hot Half
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  • Digital Temperature Controller for Hot Runner
  • MOLD BASE
    • Mold Base With 2 Plates
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  • EJECTOR PINS
    • Ejector Pins Type a and Type C
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  • ALL PRODUCTS
        • PLASTIC INJECTION
          • Hot Runner Systems
            • Thermal Gate Hot Runner System
            • Hot Runner Valve Gate System
            • Hot Sprue Nozzles
            • Hot Half
            • Engineering and Mold Flow Study
            • Technical Assistance
          • Digital Temperature Controller for Hot Runner
          • Valve Gate Controller
          • Mold Base
            • Mold Base With 2 Plates
            • Mold Base With 3 Plates
            • Spare Plates
            • Machining
          • Mold Components
            • Guide Pin
            • Bushing
            • Support Pillar
            • Stop Pins
            • Positioner
          • Ejector Pins
            • Ejector Pins Type a and Type C
            • Blades and Ejection Sleeves
          • Release Agent / Corrosion Preventive
          STAMPING GROUP
          • Die Sets Components
            • Pin to the Die Sets
            • Dismountable Bushings
            • Ball Cages
            • Bushing for Ball Cages
            • Bushing for Ball Cages Cc
            • Die Sets Accessories
          • Springs
            • Light Load Springs
            • Medium Load Springs
            • Strong Load Springs
            • Extra-strong Load Springs
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PLASTIC INJECTION

  • Hot Runner Systems
    • Thermal Gate Hot Runner System
    • Hot Runner Valve Gate System
    • Hot Sprue Nozzles
    • Hot Half
    • Engineering and Mold Flow Study
    • Technical Assistance
  • Digital Temperature Controller for Hot Runner
  • Valve Gate Controller
  • Mold Base
    • Mold Base With 2 Plates
    • Mold Base With 3 Plates
    • Spare Plates
    • Machining
  • Mold Components
    • Guide Pin
    • Bushing
    • Support Pillar
    • Stop Pins
    • Positioner
  • Ejector Pins
    • Ejector Pins Type a and Type C
    • Blades and Ejection Sleeves
  • Release Agent / Corrosion Preventive

HOT RUNNER VALVE GATE SYSTEM

Precise and perfect injection!

The Hot Runner Valve Gate System combines the quality standards of Polimold with the high technology, resulting in a clean and precise injection. It is recommended to companies that want to increase the productivity and the quality of the product.

CONTACT POLIMOLD
CATALOG DOWNLOAD POLIFLEX
CATALOG DOWNLOAD MULTIPLIC
More Information
Description
Mounting Type
Series
Aplications
Cases
Quote
Description

Hot Runner Systems

The Hot Runner Valve Gate System
is used for plastic parts that require perfect finishing on the injection point and when there’s a need to sequence the injection, fundamental for technical parts on electronically industry, automobile, etc.

Available on two drive versions: hydraulic and pneumatic.

Main advantages:
  • Pressure lower than in conventional injection system.
  • Better injection flow and less shearing of the material.
  • On the sequencial injection, the weld line turns almost imperceptible.
  • Essential for parts with different volumetric mass.
Mounting Type

There are two ways to assemble the Hot Runner Valve Gate System:


Hot Half

Hot Runner Systems - Hot Half Assembly

Plates with precise adjustments that protects and guarantee the integrity of the Hot Runner System The manufacturing of the Hot Half goes through AN intense quality control in a temperature controlled room, assembled by our experts.


Facility (Drop in)

Hot Runner Systems - Facility Assembly

Drop in system, that integrates all the parts of DRIVING, electrical power and cooling, making it easier the assembly and maintenance of the Hot Runner System. That way, you don’t need to worry with the machining of the system on the mold.

Series

Polimold has many dimensions of NOZZLES for application according to the REQUIREMENT of the product. Get to know the available series on the market:

(*) Only reference values may vary according to the material, thickness and geometry of the part injected.

SERIE LINE INDICATION IMAGE
V25 Polivalve High productivity molds with small parts (weight up to 30g *) with limited physical space. Injection of commosity materials (PP, PE, PS). Mounted only with hot half. Polivalve V25
V50 Polivalve High productivity moulds with small parts (weight up to 80g *), with a R.O.I. better than 25 series. Injection of commosity materials (PP, PE, PS). Mounted only with hot half. Polivalve V50
V200 Polivalve Small to medium size parts (weight up to 180g *). Have variety of tips. Indicated for injection of varius materials. Mounted only with hot half. Polivalve V200
V500 Polivalve Small to medium size parts (weight up to 300g *). Have variety of tips. Indicated for injection of varius materials. Mounted with Hot Half or Facility. Polivalve V500
V800 Polivalve Medium to large parts (up to 500g * weight). Have variety of tips. Indicated for injection of varius materials. Mounted with Hot Half or Facility. Polivalve V800
V1000 Polivalve Large parts (more than 1000g * weight). Have variety of tips. Indicated for injection of varius materials. Mounted with Hot Half or Facility. Polivalve V1000
Ponteiras Polivalve The tips of Polivalve line can be used in many different types of materials. See the corresponding nozzle on the link alongside. Polivalve Ponteiras
Aplications

The Polimold Hot Runner System is recommended to the injection of plastic parts in many markets like: automotive, packing, cosmetics, electronic devices, among others. Please check below some cases of the Valved Hot Runner System.

Gallery

Automobilístico - Fender
Automobilístico - Capa de Proteção 2
Automobilístico - Grade
Automobilístico - Grade 2
Construção Civil - Tampa Assento
Eletrodomésticos - Grade Ventilador V
Embalagem - Tampa Flip Top
Embalagem - Tampa Flip Top 2
Automobilístico - Capa de Proteção
Cases

Polimold is fueled by the challenge of creating products that exceed the expectations of clients! Check a few of our cases using the Valved Hot Runner System.

Redução dos Custos de Injeção
Nome da Peça: Fender (Vão de Roda)

Material: PEAD

Peso: 1.050 g

Cavidades: 1 + 1

Pontos de Injeção: 11

Injeção: Sistema de Câmara Quente Valvulado Facility

Série: V800

Linha: Polivalve

Desafio Polimold:A solicitação do cliente era diminuir a pressão de injeção e consequentemente diminuir o porte da máquina injetora. O projeto inicial era composto de 6 pontos de injeção (sugestão cliente) e após análise de fluxo na cavidade feita por nossa engenharia, identificamos que com este layout seria necessário utilizar uma máquina de 2.500 toneladas, o que era inviável para o cliente.

Após novos estudos, identificamos que com 11 pontos valvulados a pressão de injeção seria reduzida sendo possível utilizar uma máquina injetora de menor porte (1.600 toneladas) alcançando o objetivo da redução de custos na injeção da peça.

Linhas de emenda menos aparentes
Nome da Peça: Lateral de Porta

Material: PP

Peso: 800 g

Cavidades: 1

Pontos de Injeção: 4

Injeção: Sistema de Câmara Quente Valvulado Facility

Série: V800

Linha: Polivalve

Solução Polimold:Neste projeto a necessidade principal era posicionar os pontos de uma maneira que minimizasse as linhas de emenda.

Após a análise de fluxo da cavidade feita por nossa engenharia de desenvolvimento, identificamos a melhor condição de fluxo do material que propiciou linhas de emenda menos aparentes na peça.

Injeções de difícil acesso com acabamento perfeito

Nome da Peça: Tampa Flip Top

Material: PP

Peso: 4,4 g

Cavidades: 12

Pontos de Injeção: 12

Injeção: Sistema de Câmara Quente Valvulado com Hot Half

Série: V25

Linha: Polivalve

Desafio Polimold:Neste projeto a necessidade principal era posicionar os pontos de uma maneira que minimizasse as linhas de emenda.

A partir desta necessidade desenvolvemos uma bucha de injeção valvulada de pequeno porte para alojamentos com diâmetros mínimos, proporcionando um perfeito acabamento e uma menor pressão de injeção.

Injeção central com Acionamento lateral
Nome da Peça: Para choque dianteiro

Material: PP

Peso: 3.800 g

Cavidades: 1

Pontos de Injeção: 7

Injeção: Sistema de Câmara Quente Valvulado Facility

Série: V800

Linha: Polivalve

Desafio Polimold:Neste caso, devido a simetria da peça era necessário um ponto de injeção central valvulado, que coincidia com a mesma localização da bucha de entrada do material.

Para este desafio desenvolvemos uma bucha de injeção central onde o acionamento da agulha foi posicionado de forma lateral, evitando que o suporte do cilindro estivesse na mesma posição da bucha acopladora (entrada do material).

Quote

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0800-770-7730
vendas@polimold.com.br

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